A very good, absolutely productive day!!

We had planned to work on Clyde on Saturday, but (naturally) it rained. So, we went to the Bulk Food store, bought enough beef jerky to last us a life time, and spent the rest of the day goofing off. So… Sunday came in beautiful and we got to work!!!

First day of Fall, and the temps were in the low 70’s and a perfect breeze blew all day.

We had a last item of demolition to do. I didn’t count it as a part of the camper, because it was the floor. But, Chad says it counts. So, this is really the last demo of the camper itself. We knew the wood floors had to go. They were all lumpy and bumpy from remnants of linoleum past. They had a lot of water damage at the corners, wheel wells and door. So, that was a given. Using the weirdest of floor removal tools…

Mattock Time!

a mattock (or mattox, depending on where you live), we removed the wood. It came out in chunks. We had to laugh, because we hit one section that did NOT want to come up. Chad was slamming crowbars and the mattock under it and just started dying laughing. He yelled, “We finally found one piece of Clyde that was built well!!!!”  We’ve been hunting it for almost 3 years. Finally it revealed itself! LOL!!!!

That is NOT cotton candy!

Let me tell you, the fluffy, pink insulation stuff was NASTY!!! Water-logged piles of pink slime. Oh, just YUCK!!!

What we could see of the metal under the wood and insulation looked okay, but we could only see a couple of square feet, so we weren’t holding our breath.

Photo 6

Photo 1

Good thing!!! Not only did they have holes in them from the dissimilar metals touching (galvanic reaction/action, see below), they had actually been made of… irregular siding. Yes, it was made of the stuff the sides were made of. I was counting on whisper-thin aluminum to hold my chubby self up off the ground. Oh, my.

So, armed with tin snips, crowbars, a screwdriver and the patience of a saint, Chad went to work!

FIRE!

Where'd the floor go??

As he worked and revealed more and more of the frame, we found out a brace on the frame had missed being welded to the center frame. It was hanging by a thread. So, we’ll have to weld that back on. But, luckily, the remainder of the frame is in excellent shape. It’s got a very small amount of surface rust. So, in the coming days, we’ll be using a metal brush to get the rust and dirt off. Then, we’ll take Rustoleum Rusty Metal Primer and cover the frame with that, then paint it with Rustoleum gloss black. We could use the spray stuff, but don’t want to risk getting any of it on the good siding, windows, whatever. So, we’ll use brushes for that.

Right now, we have a couple of extra 2x4s just bracing the walls to keep them from slumping. They weren’t, but we figured we wouldn’t leave it for long without something. We know our luck!!

Our find of the day is something that just cracked me up.

Bzzzzz! Beehive! 4 small, beehive clear lights. Mounted UNDER the camper, but too far back/in to be of any use for signaling. The only thing we can figure out is that they were there to help you see where to put the stabilizing jacks if you were setting up in the dark. They are SO cool! I absolutely love this fantastic, retro look. 3 of them are in really good shape, one has a cracked lens. We’re thinking that maybe they could be used as reverse lights, since they are white. Whatever the case, we are SO finding a place for these. They’re the coolest find we’ve had on this project and I am just in love with them!!

Our final work of the day was to get the back window in. We took out the temporary plastic sheeting, butyl taped the edges of the window frame and popped it in. We had to wedge some wood around the edges to hold it in place, as we don’t have the insulation or paneling up yet. Even temporarily in place, they look fantastic!

Rear window (not the movie)

Rear window (not the movie)

Front window, as seen earlier

Front window, as seen earlier

We’ll cut the holes for the 4 small windows when we get the floors put in. I’m working on cleaning them up, and finding a place to replace the screening, as it’s picked to pieces on several of the windows. I know that’s supposed to be a very simple DIY, but I’m kind of cursed when it comes to screens. So, I’ll be hiring that one out, Thank you!

In short, we now have a hand full of actual structural stuff to do: repair the weld on the frame, clean up and paint the frame, new metal floors (luckily, we have left over steel from the camper sides, so we’ll utilize that), new subfloor, new roof bracing. Then, we’ll be ready to figure out where to run the electrical and plumbing. Run that, then put up styrofoam-style insulation and the paneling. Then, we’ll have our little box on wheels ready to for its pretty innards! Sounds like a lot, but these are mostly quick things, as Chad has restored tons of old cars, so he’s very used to frame work. He’s a blacksmith/metal artist, so he can weld like crazy. I’m the daughter of an electrician, and helped restore/repair old houses my whole life. We’ve finally hit the point that we actually KNOW WHAT WE’RE DOING!!! So, hopefully it will go quicker now!!!

We’re coming up on Clyde’s 3rd year with us (November 2010, he came home to live with us). I’m hoping 2014 (which will be his 40th birthday) will see him on the road! With productive days like this, I can actually see it coming! It’s about time!!!

*** boring information on galvanic corrosion, courtesy of wikipedia: http://en.wikipedia.org/wiki/Galvanic_corrosion ****

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